Wulftec WCA-Wave

Video

Automatic Turntable Stretch Wrapper

Built with the same quality as every Wulftec® stretch wrapping system, the WAVE (Wulftec Absolute Velocity Equipment) offers versatility in various applications and is suited for many industries.

4,000 lbs load weight capacity
NEMA 4/12 control panel dust tight and waterproof
The control panel is UL508A approved
100% Structural Steel Construction
Superior Electrical/Electronic Design including Allen Bradley MicroLogix PLC and AC drives
Wulftec’s exclusive 20″ NO-THREAD® Powered Pre-Stretch Carriage (30″ optional)
Easily available non-proprietary parts
State-of-the-art electrical control panel with all finger safe electrical components
Carriage lifting chains enclosed inside tower for operator safety
Automated cut/clamp & wipe system.
Conveyor rollers 2 ½”” diameter on 3″ 3/8″ centers for smooth operation

Production Rate

- 125 loads per hour

Machine Dimensions

- 199″ L
- 230″ W
- 180″ H

Maximum Load Size

- 48″ L
- 48″ W
- 80″ H

Load Weight

- 4000 – 5000 lbs

Approximate Shipping Weight

- 12000 lbs

Electrical Requirements

- 230 V /3 ph /60Hz 20A

Pneumatic Requirements

- 5 cfm @ 80 psi

Controls

- Allen Bradley CompactLogix L30 PLC with an integrated Ethernet port
- Allen Bradley PanelView Plus 1000 color touch screen interface
- 24V control system
- Sick autoheight sensing photoeye with on/off mode
- NEMA 4/12 Control cabinet
- Power on/off lockable switch and indicator light
- One panel mounted emergency stop station
- Manual carriage Up/down function
- Manual function for turntable rotation fwd
- Manual clamp jog on touch screen
- Reset function
- Separate top and bottom wrap selection (0-9)
- Conveyor manual mode fwd / rev
- Alarm beacon
- Intuitive alarms diagnostic on touch screen
- Current overload protection
- Double brush dust tight slip ring
- 1 HP 230VAC motors with Allen Bradley variable frequency drives
- Film force to load control

Structure

- 14 gauge formed steel tower
- Heavy duty structural steel construction

Film Delivery System

- 4 – 40″ NO-THREAD® Powered Pre-Stretch Carriages
- 1 HP 230VAC motor with Allen Bradley variable frequency drive
- 50% to 300% pre-stretch ratio preset to customer spec, std 200%
- Electronic film tension control with analog sensor
- Film force release for easy pull at start and end of cycle
- Lifetime warranty on pre-stretch rollers blue compound
- Lexan roller cover for operator safety
- Spring loaded carriage gate for pre-stretch consistency

Film Tail Treatment

- Automatic film clamping device
- Pulse controlled cutter
- Film alignment arm
- Brush-on film tail treatment
- Heat Seal treatmen

Film Carriage Drive

- 1 HP AC motor with Allen Bradley variable frequency drive
- Two #40 carriage lifting chains
- Bearing supported maintenance free guide wheels

Turntable Drive

- 25″ Heavy duty ring gear with pinion gear drive
- 16 RPM standard up to 30 RPM maximum variable speed
- 1 HP 230VAC motor with Allen Bradley variable frequency drive
- Electronic soft start/stop
- Positive turntable alignment controlled by proximity sensor
- Electric brake

Turntable Conveyor

- 77″ dia. 1/2″ steel plate
- 2 1/2″ dia. Rollers on 3 3/8″ centers
- All full length rollers driven
- 3/16″ wall cold rolled electric welded steel rollers
- 52″ BFR (between frame rails)
- 1 HP AC motor with contactor
- #40 ANSI chain drive
- Heavy duty cast iron flange mounted bearin

Conveyor

- 5′ in / 5′ out contoured powered conveyor with smooth transfer
- 52″ BFR (between frame rails)
- Standard pass height 18″
- Other pass heights available, please consult factory
- 2 1/2″ diameter rollers on 3 3/8″ centers
- 3/16″ wall cold rolled electric welded steel rollers
- Rollers driven via #40 chain
- 1 HP 230VAC motor and contactor
- Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
- Heavy duty cast iron flange mounted bearing
- 30 FPM fix conveyor speed
- Other speeds available

Technical Information

- The machine is provided with a manual including electro/mechanical schematics and drawings, maintenance program and PLC program disk

Notes:

- Optional
- Production rate based on load configuration and machine options
- Overall dimensions of machine in operation
- All machine specifications are subject to change without prior notice
- Please consult us for prices

Two-Sided Cling

- Item #370267, 20″ x 5000′ 75ga Castle cast machine stretch film, 40 rolls/skid
- Item #370264, 20″ x 5000′ 80ga Castle cast machine stretch film, 40 rolls/skid
- Item #370265, 20″ x 5000′ 80ga Castle cast machine stretch film boxed, 40 rolls/skid
- Item #370335, 20″ x 4000′ 115ga Castle cast machine stretch film, 40 rolls/skid
- Item #370329, 20″ x 4000′ 120ga Castle cast machine stretch film, 40 rolls/skid
- Item #370330, 30″ x 4000′ 120ga Castle cast machine stretch film, 20 rolls/skid

Differential Cling

- Item #370268, 20″ x 6000′ 70ga Castle cast machine stretch film, 40 rolls/skid

One-Sided Cling

- Item #370274, 20″ x 8000′ 55ga SSC Castle cast machine stretch film, 40 rolls/skid
- Item #370266, 20″ x 5000′ 63ga SSC Castle cast machine stretch film, 50 rolls/skid
- Item #370303, 20″ x 6000′ 70ga SSC Castle cast machine stretch film, 40 rolls/skid